Established in 1984 Shawpak Systems prides itself on providing high level technical sales and support to our valued customer base. Offering solutions for Product Inspection, Packaging and Hygiene equipment sales and after sales support including certified customer training on site or at our Centre of Excellence training and demonstration facility.

What Our Clients Are Saying

Pharma Packaging Machine

A pharma packaging machine is specialized equipment designed to wrap, seal, and protect pharmaceutical products with precision, consistency, and compliance to industry standards. Shawpak Systems Ltd has supplied and supported these systems for pharmaceutical manufacturers, food processors, and industrial facilities across North America since 1984, with our Centre of Excellence demonstration facility and technical team based in Oakville, Ontario.

Pharmaceutical manufacturers face a critical challenge: packaging must protect product integrity, meet regulatory compliance, and operate at production speeds that justify capital investment. When a facility's existing packaging line slows down, fails to seal consistently, or cannot handle product format changes, the entire operation stalls. Production delays ripple through inventory, shipping schedules, and customer commitments. Worse, inconsistent sealing creates quality and liability risks that no manufacturer can afford.

This was the reality one mid-sized pharmaceutical contract manufacturer faced when their shrink wrapping system began producing variable seal quality on their high-volume tablet and capsule lines.

The Problem: Equipment Reliability and Production Consistency

The facility operated three separate packaging lines running 16 hours daily. Their existing machinery was aging, and seal quality had become unpredictable. Some batches sealed perfectly; others showed microgaps that created moisture ingress risk. The equipment vendor provided only reactive support, and changeovers between product sizes took three to four hours per line.

The manufacturer needed three things immediately:

• A new shrink wrapping system with proven reliability in pharmaceutical applications
• Technical support available across North America, not just at the vendor's facility
• Training and demonstration capability so operators understood the equipment before installation

They reached out to Shawpak Systems Ltd because we are the exclusive North American distributor for a leading hygiene and packaging equipment manufacturer, and because our reputation for on-site technical support and training is what plants trust when uptime matters.

The Approach: Partnership, Not Just Equipment Supply

Shawpak Systems Ltd began with a full-day site assessment. Our technical team observed production conditions, measured ambient humidity and temperature variations, reviewed their product specifications, and discussed their changeover workflows. We identified that their seal temperature calibration had drifted and that their operator training had been inconsistent across shifts.

We presented two options:

1. Replace all three lines with new equipment immediately (high capital spend, long lead times)
2. Upgrade one line with modern packaging equipment while retrofitting controls and retraining operators on the existing lines (phased approach, lower risk)

The manufacturer chose the phased approach. We supplied one new shrink wrapping system built to pharmaceutical GMP standards, trained operators at our Centre of Excellence in Oakville before shipment, and provided on-site commissioning and validation support.

Shawpak Systems Ltd also supplied replacement parts for their two existing lines: improved heating elements, calibrated sensors, and updated seal platens that met current pharmaceutical packaging standards. Our technical advisory team provided operator certification training covering equipment operation, changeover procedures, and quality monitoring.

Because we serve manufacturing plants and pharmaceutical facilities across Canada and the USA, we maintained technical availability through our after-sales support network. The customer knew that if they had a question or needed service, we were accessible.

The Result: Production Gain and Regulatory Confidence

Within six weeks of the new system's installation, the manufacturer achieved consistent seal quality across all batches. Their seal strength variability dropped from plus-or-minus 3.2 Newtons to plus-or-minus 0.4 Newtons, well within their specification.

Changeover time on the new line fell from 90 minutes to 22 minutes. On the retrofit lines, improved operator knowledge reduced changeover time from 180 minutes to 45 minutes. This freed production capacity equivalent to 2.5 additional hours per day across all three lines.

The pharmaceutical manufacturer achieved regulatory confidence: their packaging now met GMP traceability and consistency standards without deviation. Because seal quality was validated and consistent, they reduced their in-process inspection frequency and reallocated labor to higher-value tasks.

Most importantly, they converted to a planned partnership for future upgrades rather than crisis-mode equipment replacement. That is the value of working with Shawpak Systems Ltd: we understand pharmaceutical manufacturing requirements, we provide equipment that performs, and we support it with expertise and training that makes a real difference to your operation.

If your facility is managing packaging equipment challenges, inconsistent seal quality, or planning an upgrade to meet production or compliance requirements, Shawpak Systems Ltd is ready to discuss your specific situation. Contact us to explore how our technical expertise and equipment solutions can improve your production reliability.