Established in 1984 Shawpak Systems prides itself on providing high level technical sales and support to our valued customer base. Offering solutions for Product Inspection, Packaging and Hygiene equipment sales and after sales support including certified customer training on site or at our Centre of Excellence training and demonstration facility.

What Our Clients Are Saying

Pharmaceutical Metal Detectors

A pharmaceutical metal detector is an inspection system that identifies ferrous, non-ferrous, and stainless steel contamination in products before they leave your facility. Shawpak Systems Ltd supplies and installs these critical detection systems for pharmaceutical manufacturers across North America, with dedicated service and expertise based in Oakville, Ontario.

The Problem: A Contamination Risk You Cannot Afford

A pharmaceutical manufacturing facility in the Greater Toronto Area was running at full capacity, processing thousands of units daily. Production was smooth, schedules were met, and quality checks were routine. Then, during a standard audit, a small metal fragment was discovered in a finished product that had already passed inspection. It had not caused injury, but the implications were immediate: regulatory exposure, reputational damage, and the cost of a full recall across multiple distribution channels.

The facility relied on manual visual inspection and handheld metal detection wands. Operators were trained and conscientious, but human attention cannot scale with production speed. A single oversight among thousands of units represents both a compliance violation and a patient safety issue. For a pharmaceutical operation in Oakville or anywhere across North America, this scenario is not theoretical-it is operational reality.

Pharmaceutical Metal Detectors: The Right Technology Installed Right

The facility reached out to Shawpak Systems Ltd, which has been designing hygiene and safety solutions for manufacturing environments since 1984. Rather than simply offering equipment, Shawpak's team conducted an on-site assessment of the production line, product characteristics, and existing workflows. This consultation identified the right detector type-sensitivity, conveyor speed, false-rejection rates, and integration points all mattered.

Shawpak installed an inline metal detection system calibrated to the specific gravity and composition of the pharmaceutical products. The system was positioned at the critical control point, just before final packaging. Because every unit passes through the detector at production speed, zero contamination escapes undetected. Shawpak's technical team configured the system to flag suspect products automatically, triggering a reject mechanism that removed items from the line without halting production.

Inline metal detection systems, when properly installed and calibrated, catch 99.9% of ferrous and non-ferrous contamination. Manual inspection cannot match this consistency at high speeds.

Training was part of the delivery. Shawpak's on-site training ensured that the facility's staff understood operation, sensitivity settings, and maintenance protocols. The company also established a preventive maintenance schedule and provided rapid parts distribution support, so downtime would remain minimal if service was needed.

Results: Compliance, Confidence, and Continuous Safety

Within two weeks of installation, the facility had documented zero metal contamination events. More importantly, the system generated a complete audit trail-detection logs, reject records, and system diagnostics-that satisfied regulatory requirements. When the next compliance inspection arrived, the documentation was thorough and the results were verifiable.

The facility's operations team reported a secondary benefit: confidence. Knowing that every unit had been automatically scanned meant that quality assurance could focus on other variables. The detection system became a layer of protection that scaled with production volume, not dependent on operator fatigue or attention variation.

Production speed remained unchanged. Reject rates were minimal because the system had been tuned to the specific product. The facility avoided costly recalls and regulatory penalties. For the pharmaceutical team in Oakville and for similar facilities across Canada and the USA, this outcome-safety integrated into the process, not bolted on afterward-is what proper equipment selection and installation deliver.

Partner with Shawpak Systems for Equipment That Works

Metal detection is not a one-size solution. Pharmaceutical operations have unique requirements: product sensitivity, regulatory scrutiny, and the cost of failure are all higher than in many industries. Shawpak Systems Ltd brings four decades of experience in hygiene and safety equipment, a dedicated Centre of Excellence demonstration facility where you can see systems in operation, and certified after-sales support across North America.

If your pharmaceutical facility is managing contamination risk with manual methods or outdated equipment, or if you are setting up a new production line in Oakville or elsewhere, contact Shawpak Systems Ltd. The team will assess your operation, recommend the right technology, install it properly, and support it for the long term. This is how equipment becomes a genuine solution rather than another tool to manage.