Established in 1984 Shawpak Systems prides itself on providing high level technical sales and support to our valued customer base. Offering solutions for Product Inspection, Packaging and Hygiene equipment sales and after sales support including certified customer training on site or at our Centre of Excellence training and demonstration facility.

What Our Clients Are Saying

Poultry X Ray

Poultry X Ray inspection technology detects foreign contaminants, bone fragments, and structural defects in poultry products before they reach consumers. Shawpak Systems Ltd supplies and supports advanced radiographic inspection equipment for poultry processing facilities across North America, helping producers meet food safety regulations and protect brand reputation.

When a poultry processor operates without reliable foreign body detection, every batch carries risk. A missed bone fragment, metal shard, or glass particle can result in consumer injury, product recalls, regulatory penalties, and permanent damage to market trust. For processors in Oakville, across Ontario, and throughout the United States, this risk is unacceptable. The question becomes not whether to inspect, but how to do it efficiently without slowing production or creating bottlenecks that cost money and time.

Understanding the Inspection Challenge in Modern Poultry Processing

Poultry processing moves fast. Evisceration, deboning, and portioning lines operate at speeds measured in birds per minute, not hours. Visual inspection alone cannot catch internal contaminants reliably, and manual sampling is expensive and inconsistent. Processors need a system that screens 100 percent of product automatically, delivers clear pass-or-reject decisions in real time, and integrates into existing conveyor systems without major facility redesign.

This is where radiographic inspection becomes essential. Unlike visual methods, X-ray systems penetrate the product to detect foreign objects regardless of their location within muscle, bone structure, or packaging. The technology works on poultry cuts, whole birds, breaded products, and prepared meals-each presenting different inspection challenges that demand precision tuning.

How Shawpak Systems Ltd Approaches Equipment Selection and Implementation

Shawpak Systems Ltd does not treat poultry X Ray selection as a generic equipment purchase. Our team works directly with plant managers, operations directors, and quality supervisors to understand your specific processing environment, product mix, throughput requirements, and regulatory obligations.

The process begins with consultation at your facility. We observe your current workflow, identify where inspection fits without creating delays, and evaluate whether your existing conveyor infrastructure can support the system or requires modification. We discuss sensitivity thresholds-how small a foreign object needs to be detected, and whether your market or regulatory environment demands detection of specific materials like bone, glass, or ferrous metal.

Once we understand your requirements, we bring you to our Centre of Excellence demonstration facility. There you see the equipment in operation, inspect sample products, and test detection capability on materials relevant to your operation. You work with our technical team to establish detection parameters, understand alarm protocols, and confirm that the system meets your speed and sensitivity needs before any installation occurs.

Installation and integration is handled by Shawpak Systems Ltd technicians who understand both the inspection equipment and your production environment. We configure software, calibrate sensors, train your operators on daily use and maintenance, and establish clear procedures for responding to rejected products. We do not install and disappear. Our support team remains accessible across Canada and the USA for troubleshooting, software updates, and parts supply whenever questions arise.

Real-World Outcome: Reduced Recalls and Consistent Throughput

A meat processing operation serving retail and foodservice customers in the Oakville region was processing poultry at approximately 10,000 units per shift. They relied on visual inspection and statistical sampling, which caught occasional defects but left them vulnerable to missed contamination. Their quality team was concerned about product consistency, and management worried about recall liability.

After consulting with Shawpak Systems Ltd, they implemented an automated inspection system integrated into their primary processing line. The system inspected 100 percent of product at line speed, with rejected items automatically diverted to a secondary review station. Within the first month, the equipment identified foreign objects-bone fragments and processing debris-that manual inspection had previously missed. The detection rate stabilized quickly as operators became familiar with the system's sensitivities.

The results were measurable. The facility achieved 99.8 percent product approval rate with no missed contaminants reaching packaging. Rejected products, typically less than 0.2 percent of total throughput, were caught early and repaired or discarded before shipping. The plant's quality documentation improved significantly, providing regulatory confidence and traceability records that supported audit readiness. Equipment downtime was minimal because Shawpak Systems Ltd provided rapid parts support and technical guidance whenever issues arose.

Equally important, the system did not create production bottlenecks. Line speed remained consistent because the inspection technology matched the processor's throughput. Operators required minimal retraining, and maintenance procedures were straightforward enough for in-house staff to handle routine tasks. The investment paid for itself through reduced scrap, avoided recalls, and improved operational confidence.

Why Equipment Selection Matters as Much as the Technology Itself

Not all radiographic inspection systems perform equally in poultry environments. Some equipment is designed for higher-density products like processed meats or ready-to-eat meals, where detection thresholds and image interpretation differ from fresh or frozen poultry. Sensitivity settings, conveyor speed compatibility, and software capability to handle mixed product types all influence real-world performance.

Shawpak Systems Ltd brings deep experience across multiple poultry applications. We know which systems perform reliably in high-volume environments, which offer the sensitivity your product requires, and which integrate most seamlessly with existing automation. We also understand the total cost of ownership: not just equipment price, but parts availability, training time, and the value of responsive technical support when your line is running.

For food processors across North America-whether in Oakville, across Ontario, or beyond-reliable foreign body detection is now a baseline expectation, not a competitive advantage. The question is how to achieve it without operational disruption. Shawpak Systems Ltd handles that relationship from initial consultation through years of dependable support.

If your poultry processing operation needs to improve food safety outcomes, reduce recall risk, and maintain consistent throughput, contact Shawpak Systems Ltd to discuss your specific challenges. Our team will walk through equipment options, demonstrate capability at our facility, and explain how implementation works in an environment like yours.